ADISRA Blog
Insights, tutorials, Q&A series, and engineering deep dives on HMI/SCADA, Linux Edge Computing, OEE Six Big Losses, and Industrial Machine Learning.
Intelligent Fault Detection for an Industrial Air Compressor
Industrial compressed-air systems are essential to modern manufacturing, yet automation discussions often overlook them. Because compressed air is often treated as basic utility infrastructure, m...
Predicting Product Quality Before It’s Too Late: Machine Learning for Plastic Injection Molding
Plastic injection molding is one of the most widely used manufacturing processes in the world, producing everything from automotive and electronic components to medical devices, packaging, and ev...
Building Explainable Predictive Maintenance with Machine Learning and Expert Systems
Unexpected equipment failures remain one of the most significant and costly challenges facing manufacturers today. A single unplanned outage can result in lost production, missed delivery schedules, increased maintenance...
Environmental Conditions: The Hidden Factor Affecting Call Center Productivity
What if the biggest obstacle to employee productivity isn't training, compensation, or technology, but the air employees breathe and the environment in which they work? Productivity is one of the most important factors a...
Build Industrial HMI Applications Faster with ADISRA RapidView
Manufacturers today face mounting pressure to improve productivity, reduce engineering costs, accelerate time-to-market, and remain competitive in an increasingly software-driven world. Yet many organizations continue to...
Dear ADISRA: Answers from the ADISRA Team
It is that time again for our monthly Dear ADISRA blog! One of the things we enjoy most is hearing from our customers and learning about the innovative ways they are using ADISRA software. Every month, we receive a varie...
Grain Aeration Systems: Protecting Stored Grain Through Intelligent Monitoring and Control
Recently, ADISRA has seen increasing interest in grain aeration applications, prompting us to dedicate a blog to this important aspect of grain storage management. While grain may appear stable once it is placed in a sto...
Design for Productivity: Building Better HMI/SCADA Applications with ADISRA SmartView
Great Tools Help People Achieve Great Results In industrial automation, great design is about much more than creating attractive screens. The true value of a software platform lies in how effectively it helps engineers, ...
Industrial Automation Public Service Advisory: Cybersecurity, Connectivity, and Operational Awareness
At ADISRA, we closely follow developments across the industrial automation and cybersecurity landscape because the challenges affecting the industry ultimately affect our customers as well. From emerging cyber threats an...
What Makes a Great HMI? Best Practices from the Field
Working with customers across a wide range of industries, we see HMI (Human-Machine Interface) applications in every form, some visually stunning, others purely functional, and a few that strike the right balance between...
Dear ADISRA: Real-World Answers for Building Smarter HMI/SCADA Applications
It is that time again. Welcome back to Dear ADISRA, where we turn your real-world questions into practical insights for building smarter, more efficient ADISRA SmartView applications. Every week, we hear from engineers, ...
The Truth About Industrial AI: It’s a Data Problem, Not a Model Problem
A recent discussion on data cleansing reinforced a simple truth: AI cannot reason over data that humans cannot trust. Data is now the most valuable asset in digital transformation. Yet despite the heavy focus on algorith...
From HMI to Edge AI: The Future of Intelligent Industrial Operations
Convergence continues to accelerate across the industrial landscape, where Human-Machine Interfaces (HMIs) and edge computing are no longer separate layers, but are increasingly unified into a new class of intelligent sy...
From Conveyors to Intelligent Flow: How Smart Systems Are Transforming Material Handling
Every second, hundreds of packages are moving, sorted, routed, and delivered with near-perfect precision. According to the Harvard Kennedy School, Amazon alone delivers 231 packages every second. That is 1.6 million pack...
Dear ADISRA: Your ADISRA SmartView Questions Answered
One of the things we value most at ADISRA is hearing from our customers, partners, their customers, and anyone with a curiosity about our products. Each question brings new ideas, sparks creative solutions, and helps us ...
Manufacturing Became the #1 Target for Cyberattacks in 2025: What Small-to Mid-Size Manufacturers Must Do Now
By Connor Gadbois and Marcia Gadbois Industrial cybersecurity has entered a more exposed, strategic phase, shaped by the hard lessons manufacturing organizations learned throughout 2025. A recent article from Manufacturi...
From Brain Drain to Digital Intelligence: Capturing Tribal Knowledge in Modern Manufacturing
Advanced manufacturers are facing a turning point in their workforce. Skilled trades require years to master, yet experienced workers are retiring faster than they can be replaced. The proportion of manufacturing employe...
When Global Rhythms Converge: What Carnival, the Fire Horse, and Ramadan Teach Us About Industrial Automation
It is rare to witness so many major global celebrations converging at once. Fat Tuesday brings Carnival and Mardi Gras to life, while the Lunar New Year begins and Ramadan approaches, creating a remarkable and meaningful...
Industrial Cybersecurity in 2026: Windows Security Updates, Encryption Controls & 21 CFR Part 11 Explained
2025 was a record-breaking year for ransomware attacks, with incidents increasing by 45% over the past year alone. U.S.-based small and mid-sized manufacturers were hit especially hard, particularly those in general manu...
Template-Driven Design: Building Scalable HMI/SCADA Systems from the Start
The design phase is the most critical and most vulnerable stage of any HMI/SCADA project. Architectural decisions made early directly influence scalability, usability, and long-term maintainability. A well-designed syste...
ADISRA SmartView V4.1.5.0: Smarter Connectivity, Faster Engineering, and Better Operational Insight
Industrial automation has reached an inflection point. What were once standalone SCADA and HMI systems have evolved into intelligent, connected platforms that now sit at the center of modern operations. Today, these syst...
How real-time HMI/SCADA and cloud analytics are redefining energy operations for AI-driven data centers and data centers
As we move through 2026, the acceleration of artificial intelligence is fundamentally reshaping the global technology landscape, and nowhere is that transformation more visible than in data centers. AI models are growing...
From Monitoring to Decision Intelligence: Industrial Automation Trends for 2026
As we enter 2026, manufacturing and industrial leaders are navigating a landscape shaped by converging forces: accelerated adoption of artificial intelligence, ongoing geopolitical uncertainty, increasing sustainability ...
Understanding InsightView: A Practical Q&A on OEE Analytics
Following our recent webinar on “From the Shop Floor to the Cloud: Maximizing OEE Everywhere\", many attendees asked insightful questions about how InsightView fits into modern manufacturing strategies. As demand for OEE ...
From Cloud to Factory Floor: The Rise of Linux in Smart Manufacturing
Linux is no longer just an operating system; it has become the quiet powerhouse driving today’s industrial transformation. From real-time control on the factory floor to edge AI running on compact embedded devices, and n...
Beyond the Rearview Mirror: How AI Is Transforming OEE and the Future of Manufacturing
After reading a recent LinkedIn post by ADISRA’s partners in Singapore and Malaysia, EDEX TECHNOLOGY SDN BHD (Malaysia) and EDEX TECHNOLOGY PTE LTD (Singapore), one point stood out clearly: OEE through the “rearview mirr...
A Thanksgiving Message of Gratitude to Our Global Community
As we celebrate Thanksgiving here in the United States, we want to take a moment to express our sincere gratitude to all of our customers, partners, and colleagues around the world. No matter where you are located, we tr...
Maximizing Dairy Plant Performance: A Hybrid OEE Strategy from Machine to Cloud
The Overall Equipment Effectiveness (OEE) software market reached $65.7 billion in 2024 and is expected to grow to $117.67 billion by 2029, underscoring the rapid global shift toward real-time performance monitoring and ...
Your Questions Answered: Getting the Most Out of ADISRA SmartView
We are thrilled to see another wave of insightful questions from our users, system integrators, and partners. Keep them coming! Every question gives us a chance to explore new ways ADISRA SmartView is helping you design,...
Actionable Intelligence - Driving the Future of Industrial Automation with Analytics
Analytics have become the engine behind smarter automation, predictive insights, and continuous optimization as smart sensors, IIoT devices, and AI/ML continue to redefine the industrial landscape. From mixing and blendi...
Haunted by Obsolescence: Unearthing the Skeletons of Industrial Automation’s Past
Manufacturers and industrial operations are facing a frightening crossroads regarding automation obsolescence. Their once-mighty systems are aging, and like haunted machinery lurking in the shadows, they must decide the ...
Haunted Networks: Why OT Cyber Threats Are This Halloween’s Real Horror Story
by Connor Gadbois & Marcia Gadbois The scariest stories are not whispered around campfires this Halloween; they unfold in server rooms and control networks. OT (operational technology) cybersecurity breaches have become ...
Reimagining SCADA: The Convergence of Cloud, Edge, and Intelligent Automation
Recent reports from McKinsey and Flexera highlight just how rapidly the world is shifting toward a cloud-first future, and the implications for industrial automation are profound. According to McKinsey’s “Riding the Hype...
Unlocking More Secrets in ADISRA SmartView: Your Questions Answered
Back by popular demand, the sixth edition of our ADISRA SmartView Q&A Blog has arrived. Over the past year, these technical deep dives have been well-read posts, inspired entirely by your questions. With every edition, n...
IT/OT Convergence Explained: Overcoming Challenges and Unlocking Industrial Transformation
The convergence of Information Technology (IT) and Operational Technology (OT) has been at the center of industrial transformation for over two decades. Since the unveiling of Industry 4.0 in 2011, the vision of connecti...
The Microsoft Windows 10 Countdown: Legacy System Risks and Smart Modernization Strategies
Microsoft will officially end support for Windows 10 on October 14, 2025. After this date, no further technical assistance, feature updates, or free security updates will be provided. Ideally, organizations should migrat...
Boosting Hydraulic Press Reliability with Predictive Maintenance, Rule-Based Expert Systems, and Machine Learning
A major automotive vendor once told me that unplanned downtime can cost anywhere from $15,000 to $50,000 per minute, up to $3 million per hour. Numbers like that underscore the critical importance of minimizing disruptio...
Real Questions. Real Answers. Real Results with ADISRA SmartView
Industrial automation is advancing at a rapid pace, and customers are looking for clear, practical answers about how new technologies fit into their operations. Chances are, you have asked the same questions others have:...
Linux at 34: From Hobby Project to Industrial Powerhouse
Earlier this week, Linux quietly celebrated its 34th birthday, a milestone for a technology that underpins much of the modern world. What began in 1991 as a modest Usenet post by Linus Torvalds has become one of the most...
From Governance to Compliance: Building Trust in Industrial Data
By Chuck Kelley and Marcia Gadbois Over the past several weeks, we have unpacked the data landscape in industrial automation, from foundational database architectures to the ETL journey that turns raw signals into usable...
From Fabric to Mesh to UNS: 5 Architectures Driving Real-Time Insight & Agility
By Chuck Kelley & Marcia Gadbois Continuing our journey into modern data management architectures, this week’s blog takes a closer look at five key approaches shaping how organizations handle information today: data fabr...
Modern ETL Strategies: Fueling the Data-Driven Industrial Revolution
By Chuck Kelley and Marcia Gadbois In last week’s blog, we explored the foundational architectures behind data storage and the benefits of various architectures. This week, we continue our journey from raw data to action...
Foundations of Industrial Data: Core Architectures
By Chuck Kelley & Marcia Gadbois Every day, approximately 402.74 million terabytes of data are generated, much of it driven by industrial automation. What was once considered an emerging trend, the Industrial Internet of...
Unlocking the Power of ADISRA SmartView: Your Questions, Answered (Part 5)
In a world where industrial operations are becoming more connected, more intelligent, and more demanding, and cost saving is more imperative to the business, having the right tools and knowing how to use them is critical...
Lean Six Sigma in 2025: Driving Efficiency, Innovation, and Sustainability with InsightView
In today’s hyper-competitive global market, efficiency, quality, and customer satisfaction are no longer aspirational; they are essential for survival. Organizations striving to deliver more value at greater speed are tu...
Welcoming our new distribution Partner in South Africa
We are excited to welcome our new distributor from South Africa to the ADISRA family! CMW Automation's deep expertise and local insight will help expand the reach of ADISRA’s products. ADISRA's innovative products and CM...
OEE in 2025: From KPI to AI-Driven Optimization
Overall Equipment Effectiveness (OEE) is a fundamental key performance indicator (KPI) in manufacturing that measures the effectiveness of a production operation. It is calculated by multiplying three core factors: Avail...
Some of your Top Questions About ADISRA SmartView – Answered
At ADISRA, we believe that great software deserves great support. As more system integrators, engineers, and plant managers adopt ADISRA SmartView to build modern HMI/SCADA applications, we have received a steady stream ...
Unlocking the Power of Intelligent Automation: Introducing ADISRA SmartView V4.1.3
We are excited to announce the release of ADISRA SmartView V4.1.3 on June 30th, 2025, our most robust and customer-driven version yet. It is designed to elevate industrial automation experiences. This latest update deliv...
Mitigating AI Hallucinations in Industrial Automation with Hybrid Intelligence
Precision is everything in industrial automation, from meeting strict manufacturing tolerances to ensuring accurate custody transfers in the Oil & Gas sector. These high-stakes environments demand technologies that are n...
The Hidden Threat in Smart Devices: IoTbots and Industrial Risk
While chatting with my son, Connor, recently, he mentioned he was writing a blog post about “IoTbots” for his site. You can check out Connor’s blog here. Intrigued by the topic, I dedicate this week’s post to exploring I...
The High Cost of Unplanned Downtime and Why Predictive Maintenance Is the Solution
Unplanned downtime in industrial automation can lead to substantial financial losses. These losses may stem from halted production, reduced efficiency, equipment damage, or even long-term reputational harm. While the exa...
Storms, SCADA, and the Critical Role of Redundancy and Resilience
A powerful storm swept through Austin, Texas, on Wednesday night, leaving significant damage in its wake. Strong winds, hail, and heavy rain knocked out power to approximately 60,000 Austin Energy customers, primarily in...
From Buzzers to AI: The Evolution of Alarm Systems in Industrial Automation
Alarms: The First Line of Defense in Industrial Automation Alarms serve as the first responders in industrial automation systems. Their core function is real-time monitoring, constantly observing system parameters to det...
From Chaos to Clarity: Best Practices for Smart Database Design in Industrial Automation
In a world where data is growing at a staggering rate —over 400 million terabytes per day —the difference between operational chaos and actionable insight often comes down to one thing: how well your data is organized an...
Welcome aboard!
We proudly welcome our newest distributor, who covers Lebanon, Jordan, Saudi Arabia, Egypt, Tunisia, and Morocco! As we continue to grow our global footprint, this partnership marks an important step in expanding the rea...
Unlocking ADISRA SmartView: Power User Tips for Web Access, .NET Integration, Auto-Start, and Version Control
We are back with the third edition of our ADISRA SmartView Frequently Asked Questions (FAQ) series, your resource for practical answers, expert tips, and real-world use cases straight from the ADISRA SmartView community....
Extend ADISRA SmartView with Seamless Third- Party Integration Join Our Webinar on May 22nd!
ADISRA SmartView is powerful on its own, but when integrated with third-party systems, it becomes a true force multiplier for industrial automation. Join us on Thursday, May 22nd at 9:30 AM CDT for a live webinar where w...
Becoming Data-Driven: Why Clean, Governed, and Well-Structured Data Matters More Than Ever
By Chuck Kelley1 and Marcia Gadbois Chuck and Marcia will share a follow-up blog on best practices for database design during the week of May 12. Stay tuned to our next blog. We are living in the era of data explosion. I...
Join us at the Specialty Coffee Expo in Houston!
Visit Automation Supply & Engineering at Booth 2205 on April 25–26 at the George R. Brown Convention Center to see some of the world’s highest-quality coffee filling machinery in action at the Specialty Coffee Expo ( Dis...
Navigating the Cybersecurity Landscape in Industrial Automation
By Connor Gadbois and Marcia Gadbois The cybersecurity landscape for industrial automation will be more complex and dynamic than ever in 2025. Industrial systems are increasingly exposed to evolving threats as IT (Inform...
Unlocking the Power of ADISRA SmartView: Your Questions Answered
Whether you are just starting with ADISRA SmartView or have been using it for years and want to unlock more of its potential, we understand that questions are bound to come up. From the basics of setup to advanced capabi...
From Inspection to Intelligence: Vision Systems and HMI/SCADA Integration
I am always fascinated when I hear from customers about the innovative ways they are using ADISRA SmartView in their industrial applications. Every story offers a unique glimpse into how our software helps solve real-wor...
Unlocking Operational Insights: Reporting in HMI/SCADA Systems Like ADISRA SmartView
In the dynamic world of industrial automation, data is generated continuously from machine status and production throughput, as well as alarms, safety indicators, and energy consumption. But collecting data is just the b...
Unlocking the Power of ADISRA SmartView: Your Questions Answered
What if you could get clear, straightforward answers to your biggest HMI/SCADA questions? This week, we are taking a different approach—rather than our usual deep dives, we are addressing the most frequently asked questi...
Emerging Cyber Threats in Industrial Automation: Safeguarding HMI/SCADA Systems from Phishing, Ransomware, DoS/DDoS, and Man-in-the-Middle Attacks
Blog written by Connor Gadbois and Marcia Gadbois Cybersecurity threats are becoming increasingly sophisticated and pervasive in today's rapidly evolving digital landscape. For asset owners and operators of critical infr...
Preventing Recalls and Enhancing Food Safety: The Role of ADISRA SmartView in Bottling Operations
I recently came across the Coca-Cola Europacific recall from January 2025, which impacted batches of Coca-Cola, Fanta, Sprite, Minute Maid, and Fuze Tea in Belgium, Luxembourg, and the Netherlands. The recall was prompte...
Enhancing Building Automation with Web API and Real-Time Data Integration
In today's interconnected world, ADISRA SmartView has long provided powerful capabilities like Web API (Application Programming Interface) support and OpenWeather API drivers to enhance automation and enable data-driven ...
Enhancing Industrial Automation Through Data Visualization and Control
I recently reflected on a one-day seminar by Edward R. Tufte on The Visual Display of Quantitative Information*. One principle stood out: “Above all else, show the data.” Tufte emphasized that the primary goal of data vi...
From Sci-Fi to Factory Floor: The Reality of AI in Industrial Automation
Denis Panjuta is the founder of AI Academy, his post (link) prompted me to reflect on the different layers of AI and how they are depicted in literature, articles, and films. It’s fascinating to see how our perception of...
The Future of HMI/SCADA: How IIoT, Edge Computing, Linux, and Cybersecurity Are Transforming Industrial Automation
After spending more years than I would like to count working with Human Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) software, I began reflecting on how advancements in artificial intellig...
Maximizing Productivity and Sustainability: The Critical Role of Energy Management in Manufacturing
Last week, we explored the Six Big Losses and their impact on production line efficiency and productivity. There is a critical intersection between energy efficiency and productivity, however, that manufacturers cannot o...
Tackling the Six Major Losses to Maximize OEE in 2025
briialexia onlyfans michellemartinez A recurring theme when speaking with customers is their drive to enhance production efficiency. The key metric in this pursuit is Overall Equipment Effectiveness (OEE), which measures...
Unlocking the Future of Medicine with Smart Automation
This week, we are excited to feature a guest blogger, Bryan Morgan. Bryan is a Strategy Consultant at Morgan Consulting, LLC, with 20 years of experience in the pharmaceutical industry, including the past 15 years workin...
Cybersecurity Strategies with HMI/SCADA and Cloud Solutions
Blog written by Connor Gadbois and Marcia Gadbois In today’s rapidly evolving industrial landscape, the convergence of the Industrial Internet of Things (IIoT), digital transformation, and enhanced supply chain connectiv...
Forecasting the Future: Top Industrial Automation Technology Predictions for 2025
We look ahead with optimism to the technological trends poised to shape industrial automation in 2025. Building on the lessons of the past year, the industry is well-positioned to embrace cutting-edge innovations that dr...
The Rise of Open Linux-Based Automation Platforms and Endless Opportunities with ADISRA SmartView
As we move into 2025, the Industrial Automation industry is witnessing a growing shift among customers and hardware suppliers from proprietary closed systems to open, collaborative, and scalable solutions that power the ...
Simplify Industrial Applications with Low-Code, Run-Time Configurable Templates
Automation has been a part of human history since the beginning of time. Creating mechanisms to perform specific, predetermined tasks has always been rooted in the human desire to focus on more meaningful pursuits. The t...
From Data Overload to Industrial Insights: Unlocking the Power of Intelligent Systems
As I sorted through my countless emails this morning, I started thinking about the sheer amount of data generated daily. Email, as a primary mode of communication in today’s digital world, contributes significantly to th...
A Feast of Gratitude and Innovation: Celebrating Thanksgiving with ADISRA
As we celebrate Thanksgiving, we want to express our heartfelt gratitude to you. Your trust, collaboration, and support are the cornerstones of our success, and we are truly thankful for the opportunity to work alongside...
The Hidden Power of Functions in HMI/SCADA application design
“At each increase of knowledge as well as on the contrivance of every new tool, human labour becomes abridged.” Charles Babbage I have been immersed in the world of computing since earning my undergraduate degree in Comp...
Enhancing Hydraulic System Performance: From Real-Time Monitoring to Predictive Maintenance
The hydraulic industry is undergoing significant transformation, propelled by advances in technology and a rising demand for efficient, sustainable, and reliable solutions. Industrial hydraulic equipment, which powers ma...
Optimizing Manufacturing Performance: Leveraging OEE and the Six Major Losses for Plant and Multi-Site Efficiency with Cloud Integration
We have seen a significant rise in mid-market manufacturers adopting Overall Equipment Effectiveness (OEE) solutions in the past year. OEE is a key performance indicator (KPI) that measures how effective manufacturing op...
Haunting Manufacturing Trends Spooking Your Halloween
As the winds of autumn stir and shadows lengthen, eerie trends are creeping into the manufacturing world that could haunt operations long after Halloween has passed. These haunting realities reveal how technology, sustai...
Maximizing Efficiency: How HMI/SCADA Software Transforms Autonomous Mobile Robot (AMR) Fleet Management
Autonomous Mobile Robots (AMRs) have become a staple in modern warehouses and clean rooms. These robots leverage advanced technologies to navigate and execute tasks without direct human control. Unlike traditional automa...
The Critical Role of HMI and Remote Management in Powering IIoT
Key Technologies Driving IIoT Adoption The global Industrial Internet of Things (IIoT) market is expected to reach USD 194.4 billion in 2024, with growth projections to USD 286.3 billion by 2029. This reflects a compound...
Edge Analytics for Industrial Automation: Harnessing Real-Time Insights with HMI/SCADA and Intelligent Rule-Based Systems
Decision-makers are increasingly adopting edge analytics to optimize processes and boost operational efficiency in today’s fast-paced industrial landscape. Manufacturers can process real-time data directly at the source—...
Ensuring Compliance: How Six Data Quality Dimensions Drive FDA 21 CFR Part 11 Success
After exploring various articles on the six data quality dimensions and data governance, I realized these principles are fundamental to driving success in regulated industries, especially in the context of FDA 21 CFR Par...
Harnessing the Sun: Optimizing Solar Energy with ADISRA SmartView HMI/SCADA
A close friend recently installed a small-scale solar photovoltaic system to power her entire home, and soon after, my neighbor followed suit. Around the same time, an ADISRA partner developed a solar application using A...
Low-Code HMI/SCADA Template: The Key to Smarter Data Center Monitoring and Automation
Despite a recent dip in its share price, Nvidia’s data center business saw an impressive 409% year-over-year growth in the last quarter, with CEO Jensen Huang forecasting an additional $1 trillion in data center investme...
Harnessing Predictive Power: Integrating Rule-Based Expert Systems
I recently spoke with a customer who, despite being retired, continues to consult for his former company because he is the only one who knows how to fix many of the machines on the plant floor. As the industrial automati...
Announcing the Release of ADISRA SmartView V4.1!
We are excited to announce the release of ADISRA SmartView V4.1, the latest version of our industry-leading software designed to elevate your industrial automation applications. This release brings many new features and ...
The predictions of IIoT World's advisory board for the year 2024.
IIoT World, a respected organization dedicated to making IIoT insights accessible to all, recently conducted interviews with its advisory board members to gain insights into the anticipated future trends for 2024. The ad...
Mastering ADISRA SmartView: Your Guide to Learning in 60 Minutes
In a world where every moment counts, learning a new software platform might seem like a daunting task. But what if we shared a secret that could have you confidently navigating ADISRA SmartView in just 60 minutes? Get r...
ADISRA SmartView V4.0 has won Tech Brief’s 2020 Product of the Year
Thank you to everyone who voted for us. ADISRA is honored to announce that ADISRA SmartView V4.0 has won Tech Brief’s 2020 Product of the Year. The award is determined each year by votes from the Tech Brief Magazine read...